Production process and technical requirements of corduroy dyed fabric

As a fabric with unique texture and functionality, corduroy dyed fabric has extremely strict production process and technical requirements, involving multiple complex production links. First of all, the production of corduroy fabric starts with the selection of yarns, common materials include cotton, blended or other fibers. These yarns are woven to form the unique longitudinal texture of corduroy, followed by the cutting process, which cuts part of the yarn on the surface of the fabric to form the fluff. The height and density of the fluff directly affect the texture and touch of the fabric. This link requires precise control to ensure that the fluff is uniform and does not fall off.

In the dyeing process of corduroy fabric, the choice of dyeing process is particularly important, because the thickness and structure of the fabric put forward higher requirements for the penetration and uniformity of the dye. In order to ensure the color fastness of the dyeing and the durability of the fabric, reactive dyes or disperse dyes are usually used, and multiple dyeing treatments are carried out to achieve the desired effect. Variables such as temperature, time and dye concentration in the dyeing process need to be precisely adjusted, especially the fluff part of the corduroy fabric is more likely to absorb dyes. If improperly handled, it may cause color difference or uneven color blocks. Advanced dyeing techniques, such as dip dyeing and spray dyeing, have helped solve some of the dyeing problems in traditional processes, ensuring that the final product is bright and long-lasting in color.

In the process of producing high-quality corduroy dyed fabrics, the modernization of equipment cannot be ignored. Since its establishment, our company has been committed to introducing internationally advanced production equipment to ensure that all links from spinning, weaving, cutting to dyeing are at the industry-leading level. This not only improves production efficiency, but also effectively reduces fabric defects and enhances the market competitiveness of products. The corduroy dyed fabrics we produce have excellent wear resistance and color fastness, and at the same time have significant advantages in color diversity, which can meet the fashion industry's demand for trendy colors.

Washing and maintenance guide for corduroy dyed fabrics

As a durable and textured fabric, corduroy dyed fabrics are widely used in clothing, home decoration and other fields. However, in order to maintain its unique velvet texture and color brightness, correct washing and maintenance are particularly important. The special structure of corduroy - composed of longitudinal velvet strips - requires more attention when washing, especially to avoid damaging the velvet or causing the fabric to fade.

First, when washing corduroy dyed fabric, it is recommended to choose a gentle washing method. It is best to use cold or warm water to wash by hand, and avoid using too high a water temperature, because high temperature may cause uneven dyeing, which will affect the color stability of the fabric. If machine washing is required, choose a low-speed gentle washing program, and make sure to turn the corduroy fabric to the wrong side to reduce friction and wear on the surface of the fluff. Never use strong bleach or strong alkaline detergents, which will cause the dye to decompose and cause fading problems.

Secondly, the drying method of corduroy fabric is also very important. In order to prevent the fluff from becoming rough due to excessive sun exposure, it should be dried in the shade or dried naturally in a ventilated place as much as possible, and avoid direct exposure to strong sunlight. After drying, if the fluff is found to have slight indentations or flatness, you can use a steam iron to gently steam and iron it at a distance from the fabric to restore its soft texture. In addition, avoid using a tumble dryer, because high temperature and high-speed rotation can easily damage the texture structure of corduroy.

In order to keep the corduroy dyed fabric in good condition, regular cleaning is also necessary. Gently combing the nap with a soft brush can effectively prevent the nap from getting tangled and maintain its smooth appearance. If the fabric is wrinkled, you can also hang it in a humid environment, such as the bathroom, to use natural steam to stretch the fibers and restore the fabric's flatness.

As a professional manufacturer and supplier of corduroy dyed cloth, our products have significant advantages in durability and color fastness. This is due to our use of advanced dyeing technology and high-quality raw materials, ensuring that each piece of cloth can maintain its bright color and soft texture after multiple washes. Our corduroy dyed cloth is not only comfortable to the touch, but also maintains a new look after long-term use. It is very suitable for household items or clothing products that need to be washed frequently.